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Automated Weighing Inspection Systems with Technology and Implementation

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Automated Weighing Inspection Systems with Technology and Implementation

Model Number : Automated Weighing Inspection Systems with Technology and Implementation

Place of Origin : CHINA

MOQ : 1 set

Price : Negotiation

Supply Ability : 2000 set per month

Delivery Time : 10-30days

Packaging Details : Caron box

Product : Automated Weighing Inspection Systems with Technology and Implementation

Resolution : ±0.01g to ±1kg (depending on load cell)

Repeatability : ±0.02% of full scale

Weighing Speed : 100–600 items/minute (depends on conveyor speed)

Rejection Speed : <0.5 sec response time

Minimum Weight : 0.1g (for precision applications)

Maximum Weight : Up to 150kg (industrial scales)

Belt Width : 100mm–1000mm (adjustable)

Material : PU, PVC, Stainless Steel (food-grade/hygienic)

Operating Temperature : -10°C to 50°C (industrial-grade models)

IP Rating : IP65 (dust/water-resistant) / IP69K (high-pressure washdown)

Communication Protocols : RS-232, Ethernet/IP, Modbus TCP, OPC UA

Software Compatibility : ERP/MES (SAP, Oracle), SCADA, LabVIEW

Type : Pneumatic arm, air jet, diverter gate

Rejection Accuracy : 99.9% (with vision-assisted systems)

Voltage : 110V–480V AC / 24V DC (for sensors)

Power Consumption : 0.5–5kW (depending on system size)

Metrology : OIML R60, NTEP, EC 60051 (legal-for-trade)

Safety : CE, UL, ISO 9001, GMP, HACCP

Defect Detection : AI-based vision + weight correlation (missing items, deformities)

Predictive Maintenance : IoT-enabled wear monitoring (belt, load cells)

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Automated Weighing Inspection Systems with Technology and Implementation

1. Introduction

Automated Weighing Inspection Systems (AWIS) are advanced industrial solutions designed to ensure precise

weight measurement, quality control, and compliance with regulatory standards in manufacturing, packaging,

and logistics. These systems integrate high-precision sensors, automation software, and data analytics to

optimize efficiency, reduce waste, and enhance product consistency.

2. Key Technologies in Automated Weighing Inspection Systems

2.1 High-Precision Load Cells & Sensors

Utilize strain gauge or electromagnetic force restoration (EFR) technology.
Measure weights from milligrams to tons with ±0.01% accuracy.
Resistant to environmental factors (temperature, vibration).

2.2 Automated Conveyor & Handling Systems

Integrated conveyors (belt, roller, or vibratory) transport products to weighing stations.
Robotic arms or pick-and-place systems handle irregularly shaped items.

2.3 Vision & Barcode Scanning Integration

Combines weight data with visual inspection (AI-based defect detection).
Barcode/RFID scanning for traceability and batch tracking.

2.4 Real-Time Data Processing & AI Analytics

Edge computing for instant weight verification.
Machine learning algorithms detect anomalies (under/overfilling, missing components).

2.5 Rejection & Sorting Mechanisms

Pneumatic pushers, diverter arms, or air jets remove non-compliant products.
Automated sorting based on weight thresholds.

2.6 Industrial IoT & Cloud Connectivity

Remote monitoring via SCADA/MES systems.
Cloud-based dashboards for historical data analysis and predictive maintenance.

3. Implementation in Industries

3.1 Food & Beverage

Ensures compliance with net content regulations (e.g., FDA, EU FIC).
Detects underfilled packages, missing ingredients, or foreign objects.

3.2 Pharmaceuticals

Validates tablet/capsule counts in blister packs.
Ensures compliance with Good Manufacturing Practices (GMP).

3.3 Logistics & E-commerce

Verifies parcel weights for shipping cost accuracy.
Detects missing items in multi-component packages.

3.4 Chemicals & Manufacturing

Ensures precise batch mixing ratios.
Prevents overfilling in hazardous material handling.

4. Benefits of Automated Weighing Inspection Systems

✔ Accuracy & Consistency – Eliminates human error in weight measurement.
✔ Regulatory Compliance – Meets standards like ISO 9001, HACCP, USP.
✔ Cost Savings – Reduces giveaway (overfilling) and waste (underfilling).
✔ Speed & Efficiency – Processes hundreds of items per minute.
✔ Traceability – Full audit trail for quality assurance.

Parameter	Specifications
Resolution	±0.01g to ±1kg (depending on load cell)
Repeatability	±0.02% of full scale
Weighing Speed	100–600 items/minute (depends on conveyor speed)
Rejection Speed	<0.5 sec response time
Minimum Weight	0.1g (for precision applications)
Maximum Weight	Up to 150kg (industrial scales)
Belt Width	100mm–1000mm (adjustable)
Material	PU, PVC, Stainless Steel (food-grade/hygienic)
Operating Temperature	-10°C to 50°C (industrial-grade models)

Automated Weighing Inspection Systems with Technology and Implementation

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