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Checkweighing Systems for Manufacturing Quality Assurance

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Checkweighing Systems for Manufacturing Quality Assurance

Model Number : Checkweighing Systems for Manufacturing Quality Assurance

Place of Origin : CHINA

MOQ : 1 set

Price : Negotiation

Supply Ability : 2000 set per month

Delivery Time : 10-30days

Packaging Details : Caron box

Product : Checkweighing Systems for Manufacturing Quality Assurance

Weighing Range : 0.1g-5kg

Accuracy : ±0.05% of reading

Resolution : 0.005g

Weighing Speed : 50-200 ppm

Load Cell Type : Monolithic SS316L

Conveyor Width : 150-300mm

Reject Speed : ≤20ms

Operating Temperature : 15-30°C

Protection Class : IP65 (cleanroom)

Vibration Tolerance : ±0.1g

Communication Protocols : OPC UA, HTTPS

Data Storage : 2TB SSD

Interface : 15" Touch HMI

Industry Standards : cGMP, EU GMP Annex 11

Legal Metrology : USP <41>, EP 2.1.7

AI Capabilities : Predictive drift

Vision Integration : 5MP camera

Energy Consumption : 0.3kWh/1000 cycles

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Checkweighing Systems for Manufacturing Quality Assurance


1.Checkweighing systems are critical automated quality control devices used across manufacturing industries to verify product weight compliance. These systems ensure:

  • Regulatory compliance with trade laws (NTEP, OIML, MID)

  • Reduction of product giveaway (overfilling)

  • Detection of underfilled/defective products

  • Real-time process monitoring for continuous improvement


2. Compliance Standards by Industry

  • Pharmaceuticals: cGMP, 21 CFR Part 11, EU Annex 11

  • Food & Beverage: HACCP, ISO 22000, FDA Food Safety Modernization Act

  • Consumer Goods: FTC Net Contents Regulations, OIML R51

  • Industrial: ISO 9001, ANSI/NCSL Z540-1


3. Implementation Strategies for Manufacturing QA

3.1 Production Line Integration

  • In-line installation: Direct integration with filling/packaging machines

  • Reject synchronization: Timed ejection with downstream equipment

  • Closed-loop feedback: Automatic adjustment of filling machines

3.2 Advanced Quality Control Features

  • Statistical Process Control (SPC)

    • Real-time Cp/Cpk calculations

    • Trend analysis for predictive maintenance

  • Multi-lane checkweighing

    • Parallel weighing stations for high-volume production

  • Blockchain-enabled traceability

    • Immutable weight records for audits


4. Conclusion

Modern checkweighing systems have evolved into smart quality assurance hubs that:
✓ Ensure 100% weight compliance
✓ Provide real-time production analytics
✓ Deliver measurable ROI through waste reduction
✓ Support Industry 4.0 digital transformation


Specifications:


Parameter Specification
Weighing Range 0.1g - 5kg
Accuracy ±0.05% of reading
Resolution 0.005g
Weighing Speed 50-200 units/min
Load Cell Type Monolithic SS316L
Conveyor Width 150-300mm
Reject Speed ≤20ms
Operating Temperature 15-30°C
Protection Class IP65 (cleanroom)
Vibration Tolerance ±0.1g


Checkweighing Systems for Manufacturing Quality Assurance


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